DAELIM S4 manuals

Daelim S4 Specifications (188 pages)

Brand: Daelim | Category: Motorcycles | Size: 5.76 MB |

English

Table of contents

SM62-1003-01E

1

CONTENTS

3

SPECIFICATION

6

TORQUE VALUES

8

SYMBOLS / ABBREVIATIONS

9

LUBRICATION OIL

10

WIRING DIAGRAM

11

GENERAL SAFETY

15

SERVICE RULES

15

CAUTION WHEN WIRING

19

2. INSPECTIONS/ADJUSTMENTS

23

INSPECTIONS / ADJUSTMENTS

24

REGULAR INSPECTION SCHEDULE

25

FUEL LINE(FUEL TUBE)

26

THROTTLE GRIP OPERATION

26

AIR CLEANER

27

SPARK PLUG

27

VALVE CLEARANCE

27

CYLINDER COMPRESSION

28

PRESSURE

28

CARBURETOR IDL SPEED

29

TRANSMISSION OIL

29

DRIVE BELT

29

ENGINE OIL

29

BRAKE FLUID

30

BRAKE PAD / SHOE

30

SIDE STAND

31

SUSPENSION

31

WHEELS / TIRES

32

FASTENING BOLTS, NUTS

32

LUBRICATION POINTS

33

3. EXTERNAL PARTS

35

MAINTENANCE PROCEDURE

36

EXTERNAL PARTS

37

BODY COVER REMOVAL /

38

REAR FENDER REMOVAL /

38

REMOVAL / ASSEMBLY

39

FLOOR PANEL REMOVAL /

39

FLOOR SIDE COVER

39

UNDER COVER REMOVAL /

40

FRONT COVER REMOVAL /

40

INNER BOX REMOVAL /

41

FRONT FENDER COVER

41

4. LUBRICATION SYSTEM

45

ENGINE OIL LEVEL CHECK

47

ENGINE OIL CHANGE

47

OIL PUMP

48

LUBRICATION SYSTEM

49

LUBRICATION SYSTEM

50

5. FUEL SYSTEM

53

FUEL TANK

55

CARBURETOR

55

FUEL SYSTEM

56

CARBURETOR INSULATOR

61

PILOT SCREW ADJUSTMENT

61

FUEL COCK

63

6. ENGINE REMOVAL/INSPECTION

65

ENGINE REMOVAL / ASSEMBLY

66

ENGINE REMOVAL/INSPECTION

67

TRANSMISSION / KICK STARTER

69

LH. CRANK CASE COVER

70

REMOVAL

70

KICK STARTER

70

DRIVEN PULLEY ASS’Y

74

REPLACE DRIVEN FACE BEARING

77

MOVABLE DRIVE FACE

79

TORQUE : 5.5kgf

82

TOOL : DRIVE FACE

82

COOLING FAN COVER

86

A.C GERNERATOR

86

DISASSEMBLE

87

RH. CRANK CASE COVER

88

CAMSHAFT

93

CYLINDER HEAD

95

VALVE SPRING

96

IN / EX VALVE

96

VALVE GUIDE

97

VALVE SEAT

98

IN/ EX.VALVE ASSEMBLY

98

CYLINDER HEAD ASSEMBLY

100

CAMSHAFT ASSEMBLY

100

CYLINDER HEAD / VALVES

101

CYLINDER / PISTON

104

10. CYLINDER / PISTON

105

CYLINDER

106

INSTALLATION

109

PISTON / CYLINDER

109

SERVICE INFORMATION

113

TROUBLESHOOTING

114

TRANSMISSION

115

TRANSMISSION BEARING

116

ASSEMBLY

117

REPLACEMENT

117

TOOL : DRIVER HANDLE

118

OIL CAPACITY : 0.12L

118

CRANK CASE REMOVAL

119

CRANK SHAFT REMOVAL

120

CRANK SHAFT INSTALLATION

121

CRANK CASE INSTALLATION

122

STEERING HANDLE

127

FRONT WHEEL

128

FRONT WHEEL BEARING

129

SPEEDOMETER GEAR BOX

130

TORQUE VALUE : 5.0~7.0kgf

131

TSERVICE LIMIT : FRONT 3.5MM

131

FRONT BRAKE

132

INSPECTION

133

BRAKE FLUID REPLACEMENT

134

AIR BLEEDING

135

BRAKE CALIPER

136

FRONT FORK

139

TORQUE VALUE : 2.0kgf

142

STEERING STEM

144

TROUBLE SHOOTING

150

REAR WHEEL

151

REAR BRAKE

152

REAR CUSHION

154

CHARGING SYSTEM

156

14. CHARGING SYSTEM

157

A.C GENERATOR

160

REGULATOR RECTIFIER

161

IGNITION SYSTEM

162

15. IGNITION SYSTEM

163

CDI UNIT INSPECTION

165

PULSE GENERATOR

165

IGNITION COIL INSPECTION

166

STARTING SYSTEM

168

16. STARTING SYSTEM

169

STARTER MOTOR

171

STARTER MAGNETIC SWITCH

174

17. LIGHTS// SWITCHES / HORN

175

HEADLIGHT BULB

176

FRONT WINKER

176

REAR COMBINATION LIGHT

177

REAR WINKER

177

SPEEDOMETER

177

MAIN SWITCH

178

HANDLE BAR SWITCH

178

FRONT / REAR STOP

179

FUEL UNIT

180

18. TROUBLESHOOTING

181

CAUSE OF TROUBLE

182

POOR OPERATION

184

SERVICE MANUAL

187

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